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Are Multi-Echelon Inventory Methods Worth Implementing in Systems with Low-Demand-Rate Items?

John A. Muckstadt, L. Joseph Thomas

Management Science · 1980 · Volume 26 · Issue 5

DOI: 10.1287/mnsc.26.5.483

Abstract

In practice, most multi-echelon inventory systems are managed using adaptations of single location methods. This paper shows that such methods can be dramatically inferior to methods designed to take advantage of a system's structure. This is especially true in repair parts inventory systems where most items have low demand rates. In this paper we describe a multi-echelon method adapted to a particular situation. Data taken from a large (over $100 million investment) industrial inventory system are used to provide comparative results on overall inventory required to meet a given service level. The multi-echelon method used involves an ( s − 1, s ) ordering policy and Poisson demand, both of which are appropriate for low demand items; this method requires much lower total investment than the single-location method requires to achieve the same average level of performance. Thus it appears that multi-echelon methods are worthwhile in many situations.

Keywords

inventory/production: multi-echelon systems

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